Cold Press Connecting Roller Table

In the automated production line of sheet metal processing, the cold press machine is a key equipment for achieving sheet metal bonding and shaping. The material connection efficiency between the front and rear processes directly affects the overall production rhythm. The Cold Press Connecting Roller Table is a conveyor equipment designed specifically to solve this connection problem. It can accurately connect the feed and discharge ports of the cold press machine, achieving a smooth transition of the board before and after the cold pressing process, greatly improving the continuity and automation level of the production line.

Cold Press Connecting Roller Table Core Technology and Structural Design

The core technology of connecting the roller conveyor of the cold press is reflected in the high-precision synchronous transmission system and adaptive connection structure. The main body of the roller conveyor is welded with high-strength steel, and the frame undergoes aging treatment to eliminate internal stress, ensuring that it does not deform during long-term load-bearing operation. The surface roller is made of seamless steel pipe processing, and after quenching and hardening treatment, the surface smoothness reaches Ra1.6. Combined with precision bearing groups, the roller has low rotational resistance and high concentricity, ensuring that the straightness error during sheet transportation does not exceed ± 1mm/m.

To achieve precise docking with the cold press machine, the roller conveyor is equipped with an adjustable lifting device: driven by a servo motor and a screw lift, the height of the roller conveyor can be fine tuned within ± 50mm to ensure that the roller surface is completely flush with the working surface of the cold press machine, avoiding plate jamming or corner damage due to height differences when entering and leaving the cold press machine. At the same time, the conveying speed of the roller conveyor can be adjusted through a variable frequency speed control system, with a range of 5-30m/min, which can dynamically match according to the working cycle of the cold press machine, ensuring that the feeding and discharging rhythms are coordinated and consistent.

Cold Press Connecting Roller Table Product Advantages

Realize seamless process connection: Through height adjustment and speed matching design, the transfer time of the board between the cold press and the front and rear processes is shortened to 2-3 seconds, reducing waiting time by more than 90% compared to manual handling, greatly improving the continuous operation capacity of the production line.

Ensuring the quality of sheet metal processing: High precision roller transmission and surface treatment technology can effectively avoid scratches, indentations, or corner collisions during the conveying process, increasing the qualification rate of cold pressed sheets to over 99%.

Adapting to diverse production needs: Modular design and variable frequency speed regulation function can quickly adapt to different materials and specifications of plates, as well as the working parameters of different models of cold press machines, reducing the cost of production line transformation caused by equipment replacement.

Reduce labor dependency costs: The fully automatic conveying mode does not require manual assistance for pushing, and can reduce 2-3 operators on a production line, while avoiding production accidents caused by manual operation errors and reducing enterprise management costs.

As a technology company that balances mechanical structure design and software development, FORTRAN stands out in the domestic automation field. It has outstanding technical strength and a large production scale. We focus on the research and development and production of automation equipment such as automatic loading and unloading equipment, automatic conveyor lines, elevators, paper cutters, case sealers, and box folding machines. These equipments play a vital role in industrial production and can effectively improve production efficiency and reduce labor costs. In addition to providing high-quality products, we also combine the actual situation of the customer's site to provide a complete customized automation solution. According to the specific needs of customers, we customize the most suitable automation equipment to ensure that customers achieve the greatest benefits in the production process.

We are well aware of the special requirements of the panel industry for "high cleanliness, high protection, and high efficiency" in the packaging process. Our professional team will go deep into the customer's production site and tailor the most suitable automation solutions based on different panel sizes, materials, and production capacity needs. From technical communication in the early stage to installation and debugging in the later stage, and then to continuous operation and maintenance support, we always walk side by side with our customers, providing professional and enthusiastic support for the intelligent production of panel enterprises

Kami memiliki pengejaran utama kualitas peralatan, mengendalikan setiap aspek dari sumbernya. Komponen inti dipilih dari merek-merek terkenal internasional dan menjalani sertifikasi kualitas yang ketat untuk memastikan kinerjanya yang stabil dan andal. Dalam proses manufaktur, kami mengikuti standar produksi yang lebih tinggi dari standar industri, dan setiap proses diperiksa secara ketat oleh inspektur kualitas profesional. Dari akurasi pemesinan komponen hingga kualitas perakitan seluruh mesin, kami mengupayakan yang terbaik. Sebelum meninggalkan pabrik, peralatan akan menjalani uji operasi beban penuh terus-menerus selama lebih dari 1000 jam, mensimulasikan berbagai kondisi produksi yang kompleks untuk memastikan bahwa peralatan dapat digunakan secara stabil dan efisien di lokasi pelanggan. Dengan kualitas yang sangat baik, peralatan kami dapat beradaptasi dengan lingkungan bengkel produksi panel yang keras, secara efektif mengurangi waktu henti dan biaya perawatan, dan memberikan manfaat jangka panjang yang stabil bagi pelanggan.

MelaluipameranKami tidak hanya memamerkan keunggulan produk kami, tetapi juga menjalin hubungan erat dengan pelanggan dari seluruh dunia. Hal ini bukan hanya pengakuan atas produk kami, tetapi juga menjadi pendorong bagi kami untuk terus meningkatkan kualitas dan mengoptimalkan layanan di masa mendatang. Kami berharap dapat bekerja sama dengan para pelanggan baru ini dan menyambut lebih banyak mitra yang membutuhkan untuk menghubungi kami guna menciptakan masa depan kerja sama yang lebih baik.